Volume 59, Nº 6 (2025)
- Ano: 2025
- ##issue.datePublished##: 15.12.2025
- Artigos: 10
- URL: https://ogarev-online.ru/0040-3571/issue/view/26033
Articles
Optimization of the recycling process of spent LFP-batteries using the DEHPA/menthol deep eutectic solvent
Resumo
The previously developed resource efficient technological scheme of the hydrometallurgical process of metal separation from leaching solutions of lithium-iron-phosphate batteries is optimized. The approach used in this work is based on integrating the method of liquid pseudomembranes and hydrophobic deep eutectic solvents into the process scheme, combining environmental safety (biodegradability, low toxicity) with high efficiency. A step-by-step approach to optimizing the technological scheme is presented in order to reduce the number of devices, the degree of concentration, the efficiency of extraction, and the purity of the final products. The liquid pseudomembrane method is shown to allow reducing the number of device units from 10 to 8 as compared to the countercurrent scheme. A significant concentration of iron(III) ions by 25 times and copper(II) and aluminum(III) by 5 times in the re-extract phase is achieved when the purity of the products reached 100% (Cu), 99.8% (Fe), 99.8% (Al), and 99.5% (Li). As a result of, an optimized closed-loop scheme is proposed. The proposed methodology demonstrates that the combination of the LPM method and "green" solvents opens the way to resource efficient and environmentally balanced hydrometallurgy.
Theoretical Foundations of Chemical Engineering. 2025;59(6):5-15
5-15
Testing Adsorption Properties of the NiMo/Al2O3 Catalyst of the Protective Layer during Hydrotreatment of Diesel Fuel with a High Silicon Content
Resumo
Experiments with a duration of 60 and 200 hours are carried out at different contact times of 0.33, 0.66, and 1.33 hours (the specific volumetric rate is 3.0, 1.5, and 0.75 h-1, and the pressure is 4.0 MPa) during hydrotreatment of diesel fuel with a high silicon content. Experiments with a run time of 200 hours showed that the silicon concentration in the front layer of the NiMo/Al2O3 catalyst does not change as the contact time grows, indicating that the maximum capacity value of ~5 wt. % is reached. The absence of the influence of external mass transfer on the adsorption of silicon, as well as on the conversion of sulfur during testing of the catalyst in a laboratory setup, is experimentally studied and theoretically substantiated. The values of linear feed rates of raw materials are determined, showing no influence of external mass transfer on both the process of silicon adsorption and sulfur conversion.
Theoretical Foundations of Chemical Engineering. 2025;59(6):16–24
16–24
Studying Micromixing and Energy Dissipation in a Microreactor with Coaxial Chambers and Counter-Current Swirling Flows
Resumo
The specific energy dissipation rate and the micromixing quality (using the iodide-iodate technique) in a microreactor with coaxial chambers and counter-current intensively swirling flows (MRISF-CC-2) with various flow feed methods in a wide range of flow rates are studied. The dependence of the specific energy dissipation rate on the costs is found, as well as the dependence of the micromixing quality (the so-called segregation index) on the specific energy dissipation rate for three methods of feeding solutions to the device. The highest values of the specific energy dissipation rate are observed when feeding to the tangential nozzle of the inner chamber and the axial nozzle, values comparable to them are observed when feeding to the tangential nozzle of the outer chamber and the axial nozzle, and slightly lower values are observed when feeding to the tangential nozzles of the outer and inner chambers. A comparison of the segregation index with three other types of microreactors showed that, in general, all three methods of feeding into MRISF-CC-2 provide significantly higher micromixing quality. The micromixing indicators were slightly better in the MRISF-CC-2 microreactor as compared to the MRISF-CC-1 (with opposing chambers and counter-current intensively swirling flows). The presence of three high-intensity mixing zones and two intensive mixing zones in the microreactors with counter-current intensively swirling flows in MRISF-CC-1 and MRISF-CC-2 opens up wide possibilities for using these devices for multi-stage synthesis of nanoscale and submicron particles of inorganic materials, including composite materials.
Theoretical Foundations of Chemical Engineering. 2025;59(6):25—40
25—40
Simulating Production of Nanofibers by Solution Blow Spinning
Resumo
Theoretical and experimental studies of the technology of blown spinning of nanofibers from a polyacrylonitrile solution for the production of nonwovens are presented. Numerical simulation of air spray flows in the coaxial nozzle and their interaction with a polymer solution is given. A model is developed to further optimize the parameters and scale the production of nanofiber materials. The mathematical model allows determining the distribution of air flow rate throughout the workspace that affects the diameter and structure of the fibers and visualizing the process of transformation of a drop of polymer solution into a thin thread, providing insights into the stages of fiber formation. The experimental studies produced nanofibers with an average diameter of 237 nm.
Theoretical Foundations of Chemical Engineering. 2025;59(6):41-51
41-51
Peculiarities of Interaction of Dimethylphosphate-Containing Ionic Liquids with Elemental Sulfur in Various Media
Resumo
Studying the patterns of interaction of ionic liquids with elemental sulfur is of particular practical interest since the S8 ring-opening is the key stage in many chemical and technological processes. However, it involves significant energy costs. In this work, by the example of 1,3-dimethylimidazolium dimethylphosphate, the peculiarities of the reaction between dimethylphosphate-containing ionic liquids and elemental sulfur in organic solvents, leading to the opening of the sulfur ring at room temperature, are considered.
Theoretical Foundations of Chemical Engineering. 2025;59(6):52-61
52-61
METHODS OF PROCESSING DEPLETED URANIUM HEXAFLUORIDE. REVIEW
Resumo
Various methods of processing uranium hexafluoride depleted in 235U, which is the main byproduct of isotopic enrichment of natural uranium in the production of nuclear fuel, are discussed, viz. reducing it by hydrogen and other hydrogen-containing substances, applying energy effects, using it as a fluorinating agent in the production of fluoro organic and fluoro inorganic substances, low-temperature and high-temperature hydrolysis, including with using plasma torches. The most preferred processing method is shown to be the UF6 hydrolysis realized by the interaction of uranium hexafluoride with hydrogen-containing substances (methane, hydrogen) and oxygen in the combustion mode. In this case, one can produce storage-friendly uranium oxides and hydrogen fluoride, which can be used to close the nuclear fuel cycle using fluorine. At the same time, there is no need to maintain a high temperature for the surfaces of the technological equipment since the thermal energy in the reaction zone is released during the interaction of the starting materials.
Theoretical Foundations of Chemical Engineering. 2025;59(6):62-79
62-79
Analytical Design of Observation Systems in Chemical Cybernetics
Resumo
An approach to constructing observation systems for the state space of a reacting mixture is proposed. The observation system consists of subsystems of observing oscillators of the self-oscillatory type for the phase subspaces of the system of kinetic equations of the observed groups of substances of the reacting mixture. Geometrically, the approach is based on the scheme of synthesis of limit cycles in the observation phase space. With this approach, the output amplitudes of the observing self-oscillatory processes established in the observation system mean stabilization of the concentrations of the observed reagents in the ranges of their admissible values. Some mathematical aspects of the approach are considered. The results of the article are illustrated by numerical simulation of the dynamics of stabilization of the amount of matter and the phase dynamics of the observation system associated with it.
Theoretical Foundations of Chemical Engineering. 2025;59(6):80-93
80-93
Simulating Lithium Adsorption in a Packed Column from Oil Field Produced Water
Resumo
A mathematical model of the lithium adsorption process in a packed column, taking into account the saturation of the sorbent with the absorbed component, is presented. The Langmuir model is used to estimate the equilibrium in the system. A granular material based on the compound LiCl2Al(OH)3mH2O (LADH-Cl) is considered as a sorbent. The calculations of the sorption column are based on finite differences in time and coordinate. The results of calculations of lithium release in the packed adsorber for various process conditions are given, showing the efficiency of the adsorption extraction method. The conclusion is made about the prospects of practical application of the lithium adsorption process for certain ranges of its concentrations in solutions.
Theoretical Foundations of Chemical Engineering. 2025;59(6):94-103
94-103
New Reactor Configuration for Maintaining Stable Plasma Discharge during Treatment of Water with Increased Electrical Conductivity
Resumo
The setup for water treatment by plasma discharge in the cavitation field is improved. The new reactor configuration allows for treatment of water with increased electrical conductivity and mineralization (up to 5 g/l). This is achieved by increasing the cavitation area of the reactor by creating an idle area, which plays the role of additional resistance and reduces the leakage current resulting from ionic conductivity under increased mineralization. The use of the new reactor design significantly expands the scope of the potential practical application of this setup. Increased total mineralization usually characterizes water used in agriculture for watering plants and soaking seeds. During the work, the setup was also tested under the conditions of an aeroopic system for germinating Mamluk spring barley seeds. It is determined that the use of water treated with plasma discharge increases the content of vitamin C by 29% and total nitrogen and phosphorus by 25% and 13%, respectively.
Theoretical Foundations of Chemical Engineering. 2025;59(6):104—112
104—112
Degradation of Enrofloxacin in Aqueous Solutions during Hybrid Cavitation-Plasma Treatment
Resumo
The presence of fluoroquinolone antibiotics in the aquatic environment causes serious environmental concerns due to their toxicity and ability to stimulate the development of antibiotic resistance. In this work, a combined approach to water purification is studied, combining hydrodynamic cavitation and plasma discharge for the degradation of enrofloxacin in aqueous solutions. The effect of the power of electrical pulses (1.5 and 3.0 kW) and the number of treatment cycles (1-2) at initial antibiotic concentrations of 10 and 100 mg/l is estimated. With a lower power and two treatment cycles, the degradation degree of the antibiotic reached 69.2%. Additionally, a prolonged treatment effect is revealed due to the oxidation of intermediate decomposition products by reactive oxygen forms generated in the system. The most pronounced effect is observed at enrofloxacin concentrations of 10 mg/l. The results obtained confirm the high efficiency and practical potential of this hybrid technology to remove antibiotics in water treatment systems.
Theoretical Foundations of Chemical Engineering. 2025;59(6):113-122
113-122

