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Vol 38, No 3 (2017)

Article

Implementation of asymptotics of the wear contact problem solution for identifying the wear law based on the results of tribological tests

Soldatenkov I.A., Mezrin A.M., Sachek B.Y.

Abstract

The parameter of the wear law of bronze coupled with steel under dry friction is identified by comparing the results of mathematical modeling with experimental data. The wear tests were carried out according to the steel-ball–flat-bronze sample scheme under relative reciprocal sliding of the tested samples. The modeling of the wear of the sample was based on asymptotic behavior of the solution of the corresponding wear-contact problem. The effectiveness of using this asymptotic behavior to identify the wear law based on the tribological test results has been demonstrated.

Journal of Friction and Wear. 2017;38(3):173-177
pages 173-177 views

Consideration of contact wear regularities of the surface layers of stamping tools in order to increase resistance

Stepankin I.N.

Abstract

Results of studying the effect of strengthening a HSS 6-5-2 steel surface on its resistance to the contact wear have been presented in the paper. It has been proved that the oriented structurization of carburized layers is ensured by the final conditions of the heat treatment. The given structure and surface properties are formed, which enables the resistance of tools for cold stamping to be increased.

Journal of Friction and Wear. 2017;38(3):178-183
pages 178-183 views

Vibroplatform modeling with allowance for tribological aspects

Mihajlović G., Gašić M., Savković M., Mitrović S., Tadić B.

Abstract

A vibroplatform model has been presented, which is used in industry for the separation and transportation of granular materials. An analysis of the results of theoretical and experimental studies of the coefficient of friction between the screen and sand granules has been carried out in real operating conditions of the vibroplatform.

Journal of Friction and Wear. 2017;38(3):184-189
pages 184-189 views

Minimizing the number of experimental tribological tests on the friction machine of reciprocating motion

Buyanovskii I.A., Pravotorova E.A., Bolshakov A.N., Levchenko V.A.

Abstract

The theory of the equivalence of friction units tests for a large number of samples to lengthy tests of one sample for friction machines of reciprocating motion based on the Birkhoff-Khinchin theorem for processes that meet the criteria of ergodicity and stationarity has been developed. It has been established that a large part of the examined friction pairs under the indicated test conditions meets the specified criteria.

Journal of Friction and Wear. 2017;38(3):190-194
pages 190-194 views

Multiple-support shafts with journal bearings: A simulation and evaluation of their performance

Zakharov S.M.

Abstract

As the most common example of multiple-support shafts, the crankshaft of a multicylinder internal combustion engine (ICE) resting on the supports with journal bearings operating in steady-state regimes under the conditions of hydrodynamic lubrication has been considered. It has been taken into account that the supports can be deformed elastically causing a bending of the shaft, the deviation of shaft journals, and the change in the working conditions of the bearings up to the occurrence of the regime of mixed lubrication. Methods of estimating the performance of the tribosystem have been described.

Journal of Friction and Wear. 2017;38(3):195-201
pages 195-201 views

Structural and frictional peculiarities of nanocrystalline thermally expanded graphite particles sonicated in water and glycerol

Krasnov A.P., Naumkin A.V., Aderikha V.N., Buyaev D.I., Volkov I.O., Yudin A.S., Goroshkov M.V.

Abstract

Nanocrystalline graphite samples obtained by the sonication of TEG in water and glycerol have been investigated by XPS and AES. The ultrasonic treatment of graphite leads to the loosening of its edges, increases the number of defects in layers, and promotes the penetration of a modifying fluid into the interlayer space in the peripheral areas. The dissociation on internal defects with the formation of C–OH groups is possible in the case of water. In friction against a thoroughly polished steel surface, modified graphite particles have demonstrated a lower coefficient of friction but a shorter lifetime than original graphite.

Journal of Friction and Wear. 2017;38(3):202-207
pages 202-207 views

An apparatus that analyzes the hydroabrasive wear of fiberglass pipes

Antoev K.P., Zarovnyaev B.N., Khristoforova A.A.

Abstract

A hydroabrasive wear analyzing apparatus has been developed which makes it possible to study wear resistance of various materials and coatings in hydroabrasive flow simulation. The paper shows efficiency of the developed apparatus for testing various materials and coatings being subject to hydroabrasive effect. After a 96-h test, the developed apparatus obtained comparative characteristics of the resistance to hydroabrasive wear of fiberglass pipes with and without polyurethane coating.

Journal of Friction and Wear. 2017;38(3):208-210
pages 208-210 views

Quantification of wt % F stabilizing water in soap-thickened plastic lubricants by the method of IR Fourier transform spectroscopy

Ermakov S.F., Timoshenko A.V., Chmykhova T.G., Rybakov A.A., Yasnitskii V.V.

Abstract

The currently used methods for quantifying the content of water in plastic lubricants (greases) are time consuming and require a wide range of equipment. This contribution reports on a method that significantly reduces the time of quantifying the content of stabilizing water in plastic lubricants (PLs), thereby providing an opportunity for the more effective control over the process of manufacturing soap-thickened PLs. The proposed method is based on infrared spectroscopy.

Journal of Friction and Wear. 2017;38(3):211-213
pages 211-213 views

Investigation of friction in dual leaf spring

Krason W., Wysocki J.

Abstract

The paper presents the study of the operation of the prototype of the dual leaf spring that consists of a four-leaf main spring and a two-leaf auxiliary spring under the action of a cyclic load close to the actual operating conditions of a car suspension. The importance of friction in an operation of this type of structure has been mentioned; numerical methods and an experimental facility for studying the effect of friction on the spring operation have been considered. The investigation results have been presented in the form of summary tables, color-coded images, and diagrams of the temperature distribution for measuring points located on single leaves of the double spring. The methodology of experimental studies and the used equipment made it possible to evaluate the effect of friction and accompanying thermal stresses during the operation of the dual leaf spring.

Journal of Friction and Wear. 2017;38(3):214-220
pages 214-220 views

Effect of preliminary ball burnishing on wear resistance of the nitrided VT22 alloy

Pohrelyuk I.M., Fedirko V.M., Lavrys S.M.

Abstract

The effect of combined treatment on the tribotechnical properties of VT22 titanium alloy has been investigated. The combined treatment consisted of previous cold surface plastic deformation (ball burnishing) and subsequent thermodiffusion saturation of the surface by nitrogen. It was set that, in order to achieve high wear resistance of the VT22–BrAZhN 10-4-4 friction pair, it is necessary to carry out the ball burnishing at small loads, increasing the number of passes before nitriding.

Journal of Friction and Wear. 2017;38(3):221-224
pages 221-224 views

Test procedure of cladded alloys for resistance against high temperature abrasive wear

Artem’ev A.A., Antonov A.A., Sokolov G.N., Lysak V.I.

Abstract

This article discusses the development of procedure and assembly for testing metals and alloys for abrasive wear at ambient and higher temperatures of up to 600°C. The procedure can be applied both to evaluate the operating properties of alloys used to clad of machine parts and tools of metallurgical and refractory purposes, and to test various metal and composite materials. The wear of alloys as a function of temperature, the pressure on specimen, and its shape, as well as of the composition and dispersity of abrasive mass have been determined. Hardness and wear resistance of some experimental and commercial alloys have been presented, and the influence of alloy doping and modifying on their wear resistance at higher temperatures has been established.

Journal of Friction and Wear. 2017;38(3):225-230
pages 225-230 views

Abrasive and fretting wear resistance of aluminum alloy specimens manufactured by laser microcladding

Tarasova T.V., Gvozdeva G.O.

Abstract

In this article, the results of investigations of abrasive wear resistance and wear under the fretting of the samples obtained by the method of laser microcladding have been presented. The material for sample preparation was powder of Al–Si hypereutectic alloy with the following composition: 70–74 wt % Al and 26–30 wt % Si. The influence of the structure and phase composition of AlSi30 alloy on wear resistance under the conditions of abrasive wear and wear under fretting conditions has been shown.

Journal of Friction and Wear. 2017;38(3):231-236
pages 231-236 views

Effect of axial play on the sealing ability of the radial single-lip seal in an abrasive environment

Kosenko V.V., Tesker E.I.

Abstract

The results of research focused on the specifics of frictional interaction between contacting surfaces of radial seal working in the environment with high abrasive content have been presented. The effect of the abrasive penetration through sealing during its axial play on the shaft, called the pumping effect, which results in the wear of the sealed friction joint parts and leads to the premature failure, has been found.

Journal of Friction and Wear. 2017;38(3):237-241
pages 237-241 views

Consideration of the multizone hydrodynamic friction, the misalignment of axes, and the contact compliance of a shaft and a bush of sliding bearings

Zernin M.V., Mishin A.V., Rybkin N.N., Shil’ko S.V., Ryabchenko T.V.

Abstract

The second version of the original Bearing Builder Finite Element Method (BBFEM) software and its application for analyzing the hydrodynamics of cylindrical sliding bearings has been briefly described. The two-dimensional problem of the lubricating fluid flow in a bearing clearance taking into consideration the different types of deviations in the contact surface from a cylindrical shape has been solved by the finite element method. The bearing design that leads to the formation of several hydrodynamic friction zones (fluid wedges) has been considered. The role of the contact compliance of a shaft and a bush and the operation factors that cause the deviation from the initial cylindrical shape of a bearing, including the deformations and the misalignment of the shaft and bush is shown by citing specific examples of antifriction composites of different compositions.

Journal of Friction and Wear. 2017;38(3):242-251
pages 242-251 views

Effect of crystal structure on the tribological properties of diamond coatings on hard-alloy cutting tools

Ashkinazi E.E., Sedov V.S., Petrzhik M.I., Sovyk D.N., Khomich A.A., Ralchenko V.G., Vinogradov D.V., Tsygankov P.A., Ushakova I.N., Khomich A.V.

Abstract

Micro- and nanocrystalline uniform diamond coatings with barrier tungsten layers for improved adhesion were deposited in a microwave plasma from methane-hydrogen mixtures on cemented carbide WC–6% Co substrates with high aspect ratios. Dynamic study of cutting forces and sliding friction has shown a significant improvement in the tribological properties of diamond-coated tools in cutting highly abrasive materials, such as A390 silumin and carbon-carbon composites. Confocal Raman spectrometry has been used to examine the features of wear mechanism in nano- and microcrystalline diamond coatings deposited in a microwave plasma.

Journal of Friction and Wear. 2017;38(3):252-258
pages 252-258 views