卷 31, 编号 3 (2021)

封面

完整期次

Processes and Machines of Agroengineering Systems

Possibilities of Obtaining Biogas from Manure and Amaranth

Karaeva J., Timofeeva S.

摘要

Introduction. The use of biomass allows increasing the rate of biogas formation and its specific yield. This work aims to study the kinetics of methanogenesis and determine the optimal duration of digestion and organic load, which are the main indicators of the technological process of biogas formation.
Materials and Methods. The substrate (dairy manure, biomass of amaranth) was the study object. Experimental studies were carried out using a laboratory biogas plant. The computer program (certificate No. 2018662045) was used to obtain modified Gompertz models describing the kinetics of biogas formation. Based on the obtained data, the hydraulic retention time and organic loading rate (the key parameters in the design of biogas plants were determined).
Results. The paper presents the experimental studies results of the biogas formation kinetics when using dry amaranth biomass. The Gompertz mathematical models were obtained. Methane-tank control parameters (hydraulic retention time and organic loading rate) were obtained for anaerobic digestion of a new substrate.
Discussion and Conclusion. The use of new co-substrate Amaranthus retroflexus L. allowed increasing the specific biogas yield from dairy manure by 52.2 % and the ultrasonic pre-treatment in combination with the herbal supplement by 89.1 %. The optimal hydraulic retention time value was 10 days and organic loading rate was 4.1 kg of volatile solids per m3 of digester per day.

Engineering technologies and systems. 2021;31(3):336-348
pages 336-348 views

Evaluation of Combustion Performance and Heat Release in Preheated Fuel Consumed Diesel Engines

Plotnikov S., Kartashevich A., Motovilova M.

摘要

Introduction. The expansion of the fleet of tractors and vehicles causes increased requirements for internal combustion engines. This problem can be solved by improving the work process in a diesel engine that can be achieved by heating the diesel fuel in the fuel supply system. External thermal action is carried out on the high pressure line directly in front of the injectors.
Materials and Methods. To analyze and calculate the process of combustion and heat release in a diesel engine with preliminary thermal fuel preparation, bench tests were carried out using the National Instruments software and the necessary equipment.
Results. Experimental data of the diesel fuel combustion process in the cylinder of the 4CHN 11.0/12.5 engine are obtained. The analysis of the combustion performance and heat release of diesel with a preliminary high-temperature effect on the fuel was carried out. Indicator diagrams, graphs of heat release, the maximum average temperature of gases in the engine cylinder, and graphs of active and total heat release were constructed. The experimental data showed a decrease in the ignition delay period, the maximum cycle temperature in the engine cylinders, and an acceleration of the start of heat release and combustion process. The values of the parameters of the diesel fuel combustion process are obtained.
Discussion and Conclusion. On the basis of the conducted studies, the dependences of the parameters of the combustion process of a diesel engine with fuel heating to high temperatures are revealed. Indicator diagrams allow drawing a conclusion about the influence of the fuel heating temperature on the intensification of the combustion process. There is an acceleration of the beginning of heat release, a decrease in the rate of pressure build-up and in the rigidity of the engine.

Engineering technologies and systems. 2021;31(3):349-363
pages 349-363 views

Knowledge Modeling in Troubleshooting

Dimitrov V., Borisova L., Hubiyan K.

摘要

Introduction. The article describes the approach to solving the problem of complex technical system troubleshooting based on expert knowledge modeling. Intelligent information systems are widely used to solve the problems of diagnostics of multilevel systems including combine harvesters. The formal description of the subject domain knowledge is the framework for building the knowledge base of these systems. The sequence of creating an expert system knowledge base in accordance with production rules is considered.
Materials and Methods. The approach is founded on the fault function table. As the object of diagnostics, one of the subsystems of the combine harvester electric equipment “opening the hopper roof flaps” is considered. The basis for constructing a sequence of elementary checks is a system of logical equations describing both the serviceable and possible faulty states of the subsystem.
Results. A structural logic model is developed. As a result of analyzing the fault function table, the sets of elementary checks are determined. Four criteria have been used to analyze the weight of these checks. The authors have determined optimal sequence of checks and have developed a decision tree, which allows finding the cause of the malfunction and is the basis for creating the knowledge base of an intelligent information system. A fragment of the knowledge base is given.
Discussion and Conclusion. The proposed approach of expert knowledge modelling increases the efficiency of the unit for troubleshooting of the intelligent decision support system. It makes possible to structure the base of expertise and establishing the optimal sequence of elementary checks. This allows determining the optimal sequence of application of the knowledge base production rule that makes it possible to reduce the time of restoring the serviceability of combines.

Engineering technologies and systems. 2021;31(3):364-379
pages 364-379 views

Technologies and Means of Agricultural Mechanization

Results of Laboratory Studies of Soil Sifting in a Rod Elevator with Asymmetric Arrangement of Web Agitators and Adjustable Elevator Apron Angle

Sibirev A., Dorokhov A., Aksenov A., Mosyakov M.

摘要

Introduction. An increase in crop production from the growing area of both vegetable root crops and all agricultural products results in grows of the load on the machine-technology complex when harvesting. The reason is that in the structure of machine-technological complexes there are not devices providing the qualitative screening of the heap incoming for processing. The purpose of the study is to identify the areas with the minimum value of soil screening on the rod elevator surface depending on the elevator apron angle and to develop recommendations and proposals for improving the separation quality.
Materials and Methods. The article describes the methodology and results of laboratory studies of rod elevators with an asymmetric arrangement of web agitators and an adjustable elevator apron angle to determine the soil screening quality on its surface. We used the method of comprehensive assessment of the quality and stability of technological operations based on quantitative optimization criteria.
Results. The highest value of the screened soil weight is at the wavelength attenuation section of the rod elevator working branch 1,020 mm cause by action of the elliptical web
agitator at an elevation angle of 5 gon.
Discussion and Conclusion. The rod elevator with asymmetric arrangement of web agitators and adjustable elevator apron angle increases the soil screening quality along the entire length of the elevator apron by 10 %, and therefore increases the completeness of separation of root crops from soil impurities.

Engineering technologies and systems. 2021;31(3):380-402
pages 380-402 views

Study of a Stripper Header for Grain Harvesting as a Vibrating System

Savin V.

摘要

Introduction. Grain losses caused by stripping defects are the main problem to be solved in designing a stripper header. To reduce these losses, a design of a stripper header with a vibration drive is proposed. This device combines the processes of stripping grain crops and the vibration effect of the stripping fingers upon the ears of plants. The most important stage of the mathematical description of these processes is composing the differential equation of the stripping fingers motion.
Materials and Methods. A computational-graphic diagram of an oscillatory system with one degree of freedom is proposed. To compose the differential equation of the stripping fingers motion, a method based on the application of the Lagrange equation was used. The oscillations of the system under studying arise from the motion of a point in the system according to a given law. The problem of kinematic excitation is reduced to the problem of force perturbation. This stage of the study was carried out without taking into account the resistance forces.
Results. An equation for motion of stripping fingers making vibrational reciprocating movements is obtained. It is proposed to select the elastic element in the design scheme and consider a more general case of the stripping fingers movement. In this case, the movement of the stripping fingers is considered to be difficult. 
Discussion and Conclusion. Forced oscillations of a system without resistance, excited by a harmonic disturbing force, are harmonic oscillations with constant amplitude. On close values of the angular frequency of vibration of the drive output link and the root of the ratio of the stiffness coefficient of the elastic element to the stripping fingers mass, the case of resonance takes place. The system parameters must be selected so as to avoid this negative phenomenon.

Engineering technologies and systems. 2021;31(3):403-413
pages 403-413 views

Studying Grain Flow Immersion into Liquids of Various Densities Based on the Methods of Experiment Design

Saitov A., Sysuev V., Saitov V.

摘要

Introduction. In addition to grain, a grain heap of rye may contain poisonous ergot sclerotia. Modern grain cleaning machines do not isolate ergot sclerotia in one technological process because of the similarity of physical properties in linear dimensions. Isolation of ergot sclerotia from rye grain in one technological process is possible through the use of aqueous solutions of inorganic salts. The purpose of the study is to determine the optimum elevation of the loading hopper relative to the liquid surface. The data obtained contribute to increasing the quality of the technological process of the machine being developed.
Materials and Methods. The paper considers the delivery of rye grain flow from the loading hopper outlet into the liquid by varying the specific grain load, liquid density and the delivery height. To set up the experiments, the experiment design methods have been used. The experimental data have been processed using the statistical package Statgraphics Plus 5.1.
Results. The estimation of the effective elevation of the loading hopper outlet relative to the liquid surface when delivering grain flow has been carried out. There have been obtained regression models for the fraction of grains, which did not submerge and rose up to the liquid surface with air bubbles.
Discussion and Conclusion. It has been found that the density of the aqueous salt solution has a significant effect on the percentage of grains, which did not submerge and rose up to the liquid surface with air bubbles. The smallest values of at different density of the liquid and specific grain load are achieved at a grain delivery height 56.0 ∙ 10–3 m.

Engineering technologies and systems. 2021;31(3):414-429
pages 414-429 views

Электротехнологии и электрооборудование в сельском хозяйстве

Estimation of the Elasticity Modulus of Composite Electroplated Coatings during Their Layer-by-Layer Deposition

Martynov A., Zhachkin S., Zavrazhnov A., Penkov N., Zadorozhny R.

摘要

Introduction. To keep automobiles and tractors in operation conditions, it is necessary to restore the inner cylindrical surfaces of the friction pair parts. This is the most laborintensive activity. The method of electroplated contact deposition of composite coatings, based on elastic plastic deformation of formed layers, is used for repairing surfaces. To use this method it is necessary to determine the values of the elasticity modulus, on which the wear resistance of tribocouplings depends.

Materials and Methods. For the study, cylindrical samples made of 30 HGSA and 30 HGSNA steels were used. Electrolyte containing 200–250 g/l chromium oxide, 2.0–2.5 g/l sulfuric acid, and distilled water was used for electroplating the coatings. When calculating the stress-strain state, the apparatus of continuum mechanics was used.
Results. The dependence of the coating pliability as a function of the parameters of individual elementary layers is determined. When the multilayer coating of three types (orthogonal-reinforced, cross-reinforced and quasi-isotropic) is applied, its structure does not depend on the angles of kinematic tool movement on the inner cylindrical surface of the part. For each type of coatings, the way to determine the constant stiffness coefficients of the layers is specified. The dependences for calculating the elasticity modulus of the applied material are derived from the values of the stiffness coefficients.
Discussion and Conclusion. In determining the modulus of elasticity of multilayered composite coatings, the calculation is made for the individual layers by passing to the convective coordinates, which is in complete agreement with the Lagrange point of view on the study of the motion of a continuous medium. The results obtained are of practical significance in the selection of the coating material to be applied for the restoration of internal cylindrical surfaces.

Engineering technologies and systems. 2021;31(3):430-448
pages 430-448 views

Effect of Chromium Addition and Regimes during Electrospark Alloying with Aluminum Matrix Anode Material of Steel 45

Velichko S., Nikolenko S., Konevtsov L., Gordienko P., Panin E.

摘要

Introduction. Electrospark alloying is used to produce hardening coatings. Anodic materials with unique properties include metal matrix composites based on aluminum. The aim of the work is to develop new aluminum matrix anode composite materials with high efficiency indicators during electrospark alloying of carbon steel 45.
Materials and Methods. Structural carbon steel 45 was used as the substrate (cathode). Aluminum matrix materials are chosen as the anode materials. The value of the cathode weight increment and the anode erosion were determined by the gravimetric method on the Shinko Denshi HTR-220 CE electronic scale with an accuracy of ±10–4 g. To study the microstructure and metallography of the surface of the anode materials, the microscopes EVO-50 XVP and Altami MET 3 APO from S. ZEISS were used. The device CALOTEST CSM Instruments was used to study coatings for microabrasive wear.
Results. There is developed a methodological scheme for achieving the efficiency of the electric spark alloying parameters and the properties of the doped layer depending on the composition of the anodic metal matrix composite material based on aluminum with the addition of chromium and processing modes. The mode of Institute of Materials Science electrospark installation with pulse energy of 14.4 J was set for anode material application during electrospark alloying. It is established that after electric spark alloying of steel 45, the hardness and wear resistance of the surface increase by 2-3 times, and the heat resistance by 5–18 times.
Discussion and Conclusion. The series of increasing the cathode mass, the erosion resistance of the electrode materials, mass transfer coefficient, heat resistance, hardness and wear resistance of the alloyed layer are obtained. The obtained series are a convenient tool for achieving various efficiency parameters in electric spark alloying depending on the selected anode material and processing modes.

Engineering technologies and systems. 2021;31(3):449-469
pages 449-469 views

Assessment of Lighting Uniformity as a Factor of Energy Efficiency in Greenhouse Horticulture

Rakutko S., Rakutko E.

摘要

Introduction. Greenhouse lighting systems are an integral part of the system for growing plants in cultivation facilities with an artificial microclimate. The uniformity of light distribution over the growing area is important to increase energy efficiency and improve plant quality, among other requirements. 
Materials and Methods. The basic concepts of the subject area such as lighting, lighting body, horizontal lighting curve, luminous intensity curve are considered in terms of theoretical photometry. To assess the energy and ecological friendliness of the greenhouse horticulture, the lighting efficiency factor was used. Various methods for determining the average lighting value are presented. The formulas for the uniformity coefficients are presented. Experimental verification was carried out on a horizontal plane simulating a surface for growing plants. A luminary with a round-symmetric light distribution was used.
Results. It has been found that the lighting values calculated by the proposed method at various points of the illuminated surface correspond to the experimentally obtained values. It has been shown that the coefficient taking into account the pattern of lighting distribution over all points of the surface carries a lot of information about the uniformity.The relationship between the lighting efficiency and uniformity of the generated lighting has been revealed. With reduced suspension height of the luminary, it is possible to increase significantly the lighting efficiency factor, however, the lighting uniformity deteriorates sharply.
Discussion and Conclusion. There is proposed a method for assessing the energy efficiency by the lighting efficiency factor, which determines the proportion of the useful lighting falling on the surface in the total lighting generated by light sources. It is suggested that this indicator can characterize the ecological quality of photoculture, since it has been established its relationship with the uniformity of the created lighting, the impact of which on photoculture is described in the literature.

Engineering technologies and systems. 2021;31(3):470-486
pages 470-486 views

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