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Vol 59, No 5 (2025)

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Special issue dedicated to the 125th anniversary of the M.V. Lomonosov Moscow State Technical University of Fine Chemical Technology

125th Anniversary of the M. V. Lomonosov MITHT: Traditions, Reality, Prospects

Frolkova A.K.
Theoretical Foundations of Chemical Engineering. 2025;59(5):5-9
pages 5-9 views

Energy-Saving Schemes for Extractive Distillation of Raw Methylal

Ramochnikov D.A., Anokhina E.A., Pukhaev M.A., Timoshenko A.V.

Abstract

The separation of crude methylal by extractive distillation with dimethylformamide in schemes of various structures is considered. Based on two schemes consisting of two-outlet columns, four schemes including columns with a side section and five schemes including columns with side withdrawal were synthesized using the graph method. The optimal parameters of all schemes were determined according to the criterion of minimum total energy consumption in column boilers. It was found that the scheme consisting of an extractive distillation column with side stream withdrawal in the liquid phase below the extractive section, a methanol separation column, and a separating agent regeneration column is characterized by the minimum energy consumption (311.5 kW).
Theoretical Foundations of Chemical Engineering. 2025;59(5):10-27
pages 10-27 views

New Lignosulfonate Catalysts in Chemistry and Technology. Synthesis and Prospects for Application

Karimov O.K., Karimov E.K., Flied V.R.

Abstract

Modified lignosulfonates were studied as a basis for multifunctional sulfo-cationic catalysts applicable in chemical technology for basic organic and petrochemical synthesis. Using the example of the cyclotrimerization reaction of propanal, it was shown that high catalytic activity is due to the multifunctional nature of the catalyst. It has been established that the catalysts have high thermal stability and retain their activity in water-alcohol environments. In the reactions of isobutene hydration, tert-butyl alcohol dehydration, and alkyl tert-butyl ester synthesis, lignosulfonate systems demonstrate competitiveness compared to traditional sulfo-cations, combining high activity with increased stability. Based on the analysis of water distribution along the reactor height, a strategy for layer-by-layer loading of catalysts was proposed, which made it possible to increase alcohol conversion from 70 to 83% and reduce the load on the rectification system. To increase the service life of catalysts, a modernized technological scheme has been proposed, including a stage of preliminary purification of raw materials from transition metal ions.
Theoretical Foundations of Chemical Engineering. 2025;59(5):28-38
pages 28-38 views

Packing of Filler Particles of Different Sizes and Rheological Properties of Polymer Dispersions with Different Types of Structures

Simonov-Emelyanov I.D., Surikov P.V.

Abstract

The description of the structure of dispersion-filled polymer composite materials (DFPCM) and the main parameters characterizing it are considered. An analysis of a number of modern models used to describe the rheological properties of DFPCM is carried out. A generalized mathematical model is proposed that links relative viscosity with the parameters of the dispersion structure. Using the example of DFPCM with different average particle sizes (glass microspheres, marshalite, and white carbon), it is shown that the presented model allows, based on structural parameters, to describe the dependence of the effective viscosity of the studied dispersions over the entire range of filler content for all dispersed systems with different polymer matrices and fillers. The application of this approach in technological practice allows the viscosity values of melts to be estimated based on the parameters of a given type of structure of a dispersion-filled polymer composite material.
Theoretical Foundations of Chemical Engineering. 2025;59(5):39-52
pages 39-52 views

Development of the Direction of Replacing Natural Rubber in Elastomeric Materials

Chernyshov S.V., Lyusova L.R., Shibryaeva L.S.

Abstract

This review examines current issues related to the replacement of natural rubber in rubber products. The first section of the review compares the structure and properties of natural rubber and synthetic isoprene rubber, highlighting the differences between them. The main reasons for the high cohesive strength of natural rubber are shown. The second section examines the main methods of replacing natural rubber in rubber compounds and provides an analysis of them, showing the advantages and disadvantages of each method. Based on the analysis, it was found that the most accessible and cost-effective way to replace natural rubber is to create a synthetic material that will make rubber compounds and rubbers similar in properties to natural rubber. An analysis was conducted of methods for increasing the cohesive strength of synthetic isoprene rubber, which will allow the creation of a material with properties similar to those of natural rubber, and the most effective and affordable method was determined – using a mixture of polymers. It has been shown that combining synthetic polyisoprene with polyethylene and other polymers improves the basic properties of elastomeric materials based on synthetic isoprene rubber to the properties of elastomeric materials based on natural rubber, in particular, the cohesive strength of the rubber compound, modulus, and fatigue characteristics of rubbers.
Theoretical Foundations of Chemical Engineering. 2025;59(5):53-65
pages 53-65 views

Separation of Platinum Metals by Sorption on Chemically Modified Silica

Buslaeva T.M., Volchkova E.V., Kopylova E.V.

Abstract

The article reflects the latest achievements of the platinum metals school, established more than half a century ago at the Bolshakov Department of Chemistry and Technology of Rare Elements. The paper considers the physicochemical basis of the process of separating metals of the platinum group with similar properties by sorption on mesoporous silica grafted with nitrogen- and sulfur-containing organic molecules under dynamic conditions. The optimal conditions for the selective separation of Pd(II), Pt(IV), and Rh(III) ions in the process of sorption/desorption from model solutions of complex composition and their separation from accompanying ions of non-ferrous and noble metals have been identified. A scheme for processing technological solutions has been proposed and tested on a laboratory scale, ensuring the production of eluates of the specified metals with a target component content of 99%.
Theoretical Foundations of Chemical Engineering. 2025;59(5):66-81
pages 66-81 views

Optimization of Three-Phase Extraction Processes in a Cascade of Mixing and Settling Apparatuses

Kostanyan A.E., Lobovich D.V., Zakhodyaeva Y.A., Yamchuk A.I., Ivannikova E.M., Voshkin A.A., Tsivadze A.Y.

Abstract

A theoretical analysis was performed of various options for organizing coupled extraction-re-extraction processes in a cascade of mixing-settling extractors: schemes in which the extractant phase passes through all stages of extraction, then through all stages of re-extraction, and schemes of the processes when the flow of this phase circulates between the stages of extraction and re-extraction in separate groups of cascade extractors (schemes of supported free liquid membranes). It has been established that supported free liquid membrane schemes provide a higher degree of extraction and better separation quality.
Theoretical Foundations of Chemical Engineering. 2025;59(5):82-93
pages 82-93 views

Practical Application of the Plasma Water Purification Method in Closed-Loop Fish Farming Systems

Kamler A.V., Bayazitov V.M., Fedulov I.S., Nikonov R.V., Mikhalev E.S., Abramova I.O.

Abstract

A technological scheme for water purification in closed water supply systems using plasma discharge flow treatment has been developed. It has been experimentally proven that the use of plasma discharge in a cavitating liquid flow reduces the concentration of nitrites, nitrates, and ammonia accumulated in water, and also helps to reduce the risk of disease in fish due to the formation of active forms of oxygen such as ozone, hydroxyl radicals, and hydrogen peroxide. The recorded fluctuations in dissolved oxygen concentration during water treatment led to the conclusion that repeated aeration makes it possible to increase the level of dissolved oxygen, which also has a beneficial effect on the process of fish farming in closed water supply systems.
Theoretical Foundations of Chemical Engineering. 2025;59(5):94-102
pages 94-102 views

Methods for Synthesis, Purification, and Study of the Composition of Hexafluoroethan. Review

Sadikova E.V., Pashkevich D.S., Kapustin V.V., Kholopova T.S., Kurapova E.S., Chebysheva A.M., Fedorova T.A., Platonova O.V., Kambur P.S.

Abstract

The review presents literature data on methods for synthesizing hexaf luoroethane, a gaseous fluorine carrier for silicon etching in the semiconductor industry – catalytic fluorination of fluorochlorocarbons with hydrogen fluoride; fluorination with fluorine, variable-valence metal fluorides, uranium hexafluoride, ethane, ethylene, fluoroethanes, fluoroethylenes, fluorochloroethanes, and fluorochloroethylenes; fluorination of carbon with fluorine; pyrolysis of perfluorocarbons; electrochemical methods. The advantages and disadvantages of these methods are presented. Methods for purifying hexafluoroethane from impurities formed during synthesis are also considered, including decantation, neutralization, rectification, adsorption, etc. Methods for studying the composition of hexafluoroethane are considered, including gas chromatography, spectral methods, and determination of gas moisture and acidity.
Theoretical Foundations of Chemical Engineering. 2025;59(5):103–146
pages 103–146 views

Synthesis of Complex Esters of Pentaerythritol and Isomeric Carboxylic Acids C6

Ivanova Y.F., Emelyanov V.V., Levanova S.V.

Abstract

For the first time, tetraethers of pentaerythritol and carboxylic acids were synthesized: 2-methylpentanoic, 4-methylpentanoic, 2,2-dimethylbutanoic, and 2-ethylbutanoic acids. The main series of ions were obtained during mass spectral analysis of these compounds. The viscosity and melting point indices of the obtained and purified (>99 wt. %) samples were determined. The kinetic parameters of the esterification of these carboxylic acids with pentaerythritol were studied, and the rate constants for all stages of the hydroxyl group substitution process were determined. The influence of the carboxylic acid structure on the duration of the esterification process was shown.
Theoretical Foundations of Chemical Engineering. 2025;59(5):147-155
pages 147-155 views

Methods for Modeling the Process of High-Temperature Conversion of Natural Gas

Lgotina D.A., Sukhachev R.A., Chubarova A.A., Sergeicheva D.A., Stepanova L.N., Malinovsky Y.G., Prudnikov P.V., Lavrenov A.V.

Abstract

This review article describes modern methods for modeling the kinetics of high-temperature oxygen-free conversion of methane to acetylene. Published studies on both fundamental aspects of the reaction mechanism and applied methods of computer modeling are analyzed. Particular attention is paid to modern computational methods, such as numerical methods for solving systems of differential equations, quantum chemical methods, and machine learning methods. The influence of key process parameters on the yield of the target product and the selectivity of the reaction is considered. It is shown that the combination of traditional methods of chemical kinetics with modern computational technologies offers opportunities for optimizing laboratory and, in the future, industrial processes for obtaining acetylene from natural gas.
Theoretical Foundations of Chemical Engineering. 2025;59(5):156-182
pages 156-182 views

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