Automated sorting control system development

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Abstract

This article discusses the development of a Dobot-based automated sorting system for products. Improving the speed and efficiency of sorting processes, as well as reducing manual labor costs in various industries and agriculture, is an urgent task.

Aim. The study aims to advance the sorting process by developing and implementing an automated system to control it.

Materials and methods. The main sorting criteria are the position, color, and temperature of the object. A robotic manipulator controlled by DobotStudio and Arduino IDE software are selected as the actuator of the control system. The sensor system consists of a diffusion photoelectric sensor, a color sensor and a temperature sensor.

Results. A cyclic sort algorithm is presented, including the sensor-based sorting, a robotic arm that sorts objects based on their specified parameters. A three-dimensional (3D) model of the system has been developed, which helps to test the operability of the algorithm. Five series of experiments were conducted using two sorting methods: manual sorting and the developed control system.

Conclusions. As a result of implementing the developed management system, we are able to increase productivity by 20% and improve the quality of sorting. The implementation of the developed system reduces the number of defective products and lead to an increase in the productive efficiency.

About the authors

S. S. Zakozhurnikov

MIREA - Russian Technological University

Email: zakozhurnikov@mirea.ru
ORCID iD: 0000-0003-2354-9656
SPIN-code: 1864-0437

Сandidate of Technical Sciences, Associate Professor, Higher Mathematics-3 Department

Russian Federation, 78, Vernadsky avenue, Moscow, 119454, Russia

G. S. Zakozhurnikova

Volgograd State Technical University

Email: galya.vlz@mail.ru
ORCID iD: 0000-0002-4870-0749
SPIN-code: 7209-9481

Сandidate of Technical Sciences, Associate Professor, Heat Engineering and Hydraulics Department

Russian Federation, 28, Lenin avenue, Volgograd, 400005, Russia

K. V. Prikhodkov

Volgograd State Technical University

Email: mlab@vstu.ru
ORCID iD: 0009-0000-9283-849X
SPIN-code: 6006-0250

Candidate of Technical Sciences, Associate Professor,  Heat Engineering and Hydraulics Department

Russian Federation, 28, Lenin avenue, Volgograd, 400005, Russia

T. A. Gorshunova

MIREA - Russian Technological University

Email: gorshunova@mirea.ru
ORCID iD: 0000-0001-9580-595X
SPIN-code: 6120-6367

Сandidate of Physical and Mathematical Sciences, Associate Professor, Higher Mathematics-3 Department

Russian Federation, 78, Vernadsky avenue, Moscow, 119454, Russia

O. A. Pikhtilkova

MIREA - Russian Technological University

Email: pihtilkova@mirea.ru
ORCID iD: 0009-0004-4632-5158
SPIN-code: 5589-7411

Сandidate of Physical and Mathematical Sciences, Associate Professor, Higher Mathematics-3 Department

Russian Federation, 78, Vernadsky avenue, Moscow, 119454, Russia

E. V. Pronina

MIREA - Russian Technological University

Email: pronina@mirea.ru
ORCID iD: 0000-0002-2447-7175
SPIN-code: 3391-3440

Candidate of Physical and Mathematical Sciences, Associate Professor,  Higher Mathematics-3 Department

Russian Federation, 78, Vernadsky аvenue, Moscow, 119454, Russia

S. S. Lavrenov

Synergy University

Author for correspondence.
Email: lavrenovreal@gmail.com
SPIN-code: 5676-0040

Postgraduate Student, Department of Robotics 

Russian Federation, 9/14, building 1, Meshchanskaya street, Moscow, 129090, Russia

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Copyright (c) 2025 Zakozhurnikov S.S., Zakozhurnikova G.S., Prikhodkov K.V., Gorshunova T.A., Pikhtilkova O.A., Pronina E.V., Lavrenov S.S.

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