DEVELOPMENT OF MAGNETRON PROTECTIVE COATINGS OF CHROMIUM NITRIDES AND CARBIDES ON TITANIUM BIPOLAR PLATES OF A FUEL CELL WITH A PROTON-EXCHANGE MEMBRANE

Cover Page

Cite item

Full Text

Open Access Open Access
Restricted Access Access granted
Restricted Access Subscription Access

Abstract

The article presents the results of a study of titanium bipolar plates of fuel cells with a proton-exchange membrane with functional coatings based on chromium nitride, carbide and carbonitride obtained by magnetron sputtering of a chromium target in argon plasma with different nitrogen and propane contents. The microstructure and morphology of pure CrN and CrС films on titanium and composite coatings of chromium carbonitride CrхNyСz were studied. It was shown that protective chromium carbide films obtained by adding propane to argon plasma exhibit increased contact surface resistance at the gas diffusion electrode-bipolar plate interface (CrС: ICR = 119.4 mOhm·cm2). However, for chromium carbonitride coatings this indicator is only 1.9 mOhm·cm2, which is lower than for pure CrС films and significantly lower than for uncoated titanium (Ti: ICR = 38.9 mOhm·cm2). This is an important indicator for using such bipolar plates in fuel cell power plants with high specific characteristics. Corrosion measurements performed using conventional techniques showed that the corrosion current for chromium carbonitride was less than 1 μA/cm2, which is better than uncoated titanium and pure CrN and CrC films.

About the authors

S. I. Nefedkina

MPEI National Research University

Email: nefedkini@mpei.ru
Moscow, Russia

G. V. Kachalina

MPEI National Research University

Email: nefedkini@mpei.ru
Moscow, Russia

V. E. Eletskikh

MPEI National Research University

Email: nefedkini@mpei.ru
Moscow, Russia

O. S. Zilova

MPEI National Research University

Email: nefedkini@mpei.ru
Moscow, Russia

V. A. Kasyanenko

MPEI National Research University

Email: nefedkini@mpei.ru
Moscow, Russia

References

  1. Papageorgopoulos, D., 2019 Annual Merit Review and Peer Evaluation Meeting. Fuel Cell R&D Overview. U.S. Department of Energy. Fuel Cell Technologies Office, 2019. https://www.hydrogen.energy.gov. Accessed January 14, 2020.
  2. Thompson, S.T., Brian, D.J., Huya-Kouadio, J.M., et al., Direct hydrogen fuel cell electric vehicle cost analysis: System and high-volume manufacturing description, validation, and outlook, J. Power Sources, 2018, vol. 399, p. 304. https://doi.org/10.1016/j.jpowsour.2018.07.100
  3. Zhang, C., Ma, J., Liang, X., et al., Fabrication of metallic bipolar plate for proton exchange membrane fuel cells by using polymer powder medium based flexible forming, J. Mater. Process, 2018, vol. 262, p. 32. https://doi.org/10.1016/j.jmatprotec.2018.06.014
  4. Elyasi, M., Khatir, F.A., and Hosseinzadeh, M., Manufacturing metallic bipolar plate fuel cells through rubber pad forming process, Int. J. Adv. Manuf. Technol., 2016, vol. 89 (9–12), p. 3257. https://doi.org/10.1007/s00170-016-9297-6
  5. Jin, J., Zhang, J., Hu, M., and Li, X., Investigation of high potential corrosion protection with titanium carbonitride coating on 316L stainless steel bipolar plates, Corrosion Sci., 2021, vol. 191, 109757. https://doi.org/10.1016/j.corsci.2021.109757
  6. Wang, H. and Turner, J.A., Reviewing metallic PEMFC bipolar plates, Fuel Cell, 2010, vol. 10, p. 510. https://doi.org/10.1002/fuce.200900187
  7. Jeong, K.I., Oh, J., Song, S.A., et al., A review of composite bipolar plates in proton exchange membrane fuel cells: electrical properties and gas permeability, Compos. Struct., 2021, vol. 262, p. 113617. https://doi.org/10.1016/j.compstruct.2021.113617
  8. Liu, R., Jia, Q., Zhang, B., et al., Protective coatings for metal bipolar plates of fuel cells: a review, Int. J. Hydrogen Energy, 2022, vol. 47, p. 22915. https://doi.org/10.1016/j.ijhydene.2022.05.078
  9. Jiao, K., Xuan, J., Du, Q., et al., Designing the next generation of proton-exchange membrane fuel cells, Nature, 2021, vol. 595, p. 361. https://doi.org/10.1038/s41586-021-03482-7
  10. Нефедкин, С.И., Гутерман, В.Е., Алексеенко, А.А. и др. Российские технологии и наноструктурные материалы в системах с высокой удельной мощностью на основе водородно-воздушных топливных элементов с открытым катодом. Нанотехнологии в России. 2020. Т. 15. С. 370. [Nefedkin, S.I., Guterman, V.E., Alekseenko, A.A., et al., Russian Technologies and Nanostructural Materials in High Specific Power Systems Based on Hydrogen–Air Fuel Cells with an Open Cathode, Nanotechnol. Russia, 2020, vol. 15, p. 370.] https://doi.org/10.1134/S199507802003009X
  11. Nefedkin, S.I., Klimova, M.A., Glasov, V.S., et al., Effect of the corrugated bipolar plate design on the self-humidification of a high-power density PEMFC stack for UAVs, Fuel Cells, 2021, vol. 21, p. 1. https://doi.org/10.1002/fuce.202000163
  12. Wu, S., Yang, W., Yan, H., et al., A review of modified metal bipolar plates for proton exchange membrane fuel cells, Int. J. Hydrogen Energy, 2021, vol. 46, p. 8672. https://doi.org/10.1016/j.ijhydene.2020.12.074
  13. DOE Technical Targets for Polymer Electrolyte Membrane Fuel Cell Components. https://www.energy.gov/eere/fuelcells/doe-technical-targets-polymer-electrolyte-membrane-fuel-cell-components. Accessed January 14, 2020.
  14. Jeong, K.I., Oh, J., Song, S.A., et al., A review of composite bipolar plates in proton exchange membrane fuel cells: electrical properties and gas permeability, Compos. Struct., 2021, vol. 262, p. 113617. https://doi.org/10.1016/j.compstruct.2021.113617
  15. Zhang, D., Du, L., Guo, L., et al., TiN coated titanium as the bipolar plate for PEMFC by multi-arc ion plating, Int. J. Hydrogen Energy, 2011, vol. 36 (15), p. 9155.
  16. Duan, L., Zhang, D., Guo, L., and Wang, Z., Corrosion behavior of TiN-coated titanium as bipolar plates for PEMFC by multi-arc ion plating, J. Nonferrous Metals, 2011, vol. 21 (1), p. 159.
  17. Liu, W., Jiao, D., Ding, H., et al., Corrosion resistance of CrN film deposited by high-power impulse magnetron sputtering on SS304 in a simulated environment for proton exchange membrane fuel cells, Int. J. Hydrogen Energy, 2023, vol. 48 (66), p. 25901. https://doi.org/10.1016/j.ijhydene.2023.03.265
  18. Li, S., Jin, R., Li, S., et al., High corrosion resistance and conductivity of Al2O3/CrN coating for metal bipolar plates in PEMFCs: Al2O3 hinders CrN columnar crystals growth, Int. J. Hydrogen Energy, 2024, vol. 50, p. 805.
  19. Zhou, H., Jiao, D., Ding, H., et al., Effect of magnetron sputtering C-doped CrN film on the conductivity and corrosion resistance of 304 stainless steel bipolar plates, Surf. Coat. Technol., 2024, vol. 483, 130769. https://doi.org/10.1016/j.surfcoat.2024.130769
  20. Kachalin, G.V., Mednikov, A.F., Tkhabisimov, A.B., and Sidorov, S.V., Study of the wear resistance of ion-plasma coatings based on titanium and aluminum and obtained by magnetron sputtering, J. Phys. Conf. Ser., 2017, vol. 857, p. 012016. https://doi.org/10.1088/1742-6596/857/1/012016
  21. Нефедкин, C.И. Рябухин, А.В., Елецких, В.Е., Болдин, Р.Г., Михневич В.Д., Климова М.А. Магнетронная технология изготовления электродов электролизеров с протонообменной мембраной. Электрохимия. 2024. Т. 60. С. 221. [Nefedkin, S.I., Ryabukhin, A.V., Eletskikh, V.E., Boldin, R.G., Mikhnevich, V.D., and Klimova, M.A., Magnetron Technology for Manufacturing of Electrodes for Electrolyzers with Proton-Exchange Membranes, Russ. J. Electrochem., 2024, vol. 60, p. 200.] https://doi.org/10.1134/S1023193524030091
  22. Григорьев, И.С., Мейлихов, Е.З. Физические величины: Справочник.: М.: Энергоатомиздат, 1991, 1232 с. [Grigoriev, I.S. and Meilikhov, E.Z., Physical quantities, Moscow: Energoatomizdat, 1991. 1232 p.]. ISBN: 5-283-04013-5.

Supplementary files

Supplementary Files
Action
1. JATS XML

Copyright (c) 2025 Russian Academy of Sciences

Согласие на обработку персональных данных

 

Используя сайт https://journals.rcsi.science, я (далее – «Пользователь» или «Субъект персональных данных») даю согласие на обработку персональных данных на этом сайте (текст Согласия) и на обработку персональных данных с помощью сервиса «Яндекс.Метрика» (текст Согласия).