


Vol 75, No 1-2 (2018)
- Year: 2018
- Articles: 16
- URL: https://ogarev-online.ru/0361-7610/issue/view/15253
Science for Glass Production
Rheological Basis of Hollow Glass Microsphere Production Based on Alkali-Borosilicate Systems
Abstract
Glass compositions for fabricating hollow glass microspheres were developed. The basic physical and technical characteristics were studied and the dependence of the properties on the glass composition was determined. It is shown that the rheological properties of glass near the liquidus temperature affect the release of dissolved gases present in the glass. It is established that 20 – 200 μm in diameter hollow glass microspheres can be obtained.



Indirect Determination of Real Heat-Emission Coefficients in Air-Cooling Systems of Operating Glass Furnaces
Abstract
A scientifically grounded, applied, indirect method of determining the real rate of heat removal by convection during jet cooling of corrosion-active zones of the melting tank in a glass furnace is presented. This procedure makes it possible to determine the actual coefficients of heat removal in the critical zones on the basis of direct measurements performed as part of ongoing monitoring of the condition of the refractory structures of the melting tank in glass furnaces. An algorithm for practical implementation was developed. A realistic example of the application of the proposed method is presented.



Article
Analysis of the Correlation Between the Results of Destructive and Nondestructive Methods of Monitoring the Strength of Witness Samples After Ion-Hardening
Abstract
Methods of monitoring the stress-strain state of strong elements for special glazing used in aircraft as well as for inclusion in transparent body armor are presented. Data obtained from monitoring of witness samples of chemically tempered glass by means of a scattered-light polariscope and a destructive, centrosymmetric, bending method are presented. On the basis of these data conclusions are drawn on whether or not nondestructive methods of monitoring can be used as indicators of the stress-strain state of a glass surface.



Porous Articles with Rigid Structure Based on Natural Amorphous Silica
Abstract
The development of new technology for producing foam glass from materials containing natural amorphous silica was studied. The optimal process parameters for the production of articles with a prescribed geometric shape and dimensions are shown. Theoretical validation is given for the organization of technological processes. The results of studies of the properties of the obtained materials are presented.



Investigation of the Technological Parameters for Obtaining Heat-Resistant Ceramic Gray, Gray-Yellow, and Gray-Brown Pigments
Abstract
The results of an investigation of the solid-phase synthesis and technological parameters for the production of weather-resistant gray, gray-yellow, and gray-brown ceramic pigments are presented. The physical-chemical and technological properties of the synthesized pigments were investigated.






Production of Facing Ceramic with a Glazing Effect Based on Low-Plastic Clay and Technogenic Waste from Vladimir Oblast
Abstract
A batch composition was developed for producing facing ceramic based on low-plastic clay. Titanium dioxide (10 wt.%), boric acid (5 wt.%), and galvanic slurry (to 5 wt.%) are introduced into the batch as additives. The influence of the batch components on the composition and structure of the developed material as well as the basic operating properties of the articles obtained on the basis of the new composition is investigated. The results confirm the possibility of synthesizing environmentally safe ceramic obtained as a result of the glazing (self-glazing) effect on the surface of articles and on the surface of the ceramic particles over the entire volume of the ceramic.



Rheological Properties of Zirconium Oxide Suspensions in Acrylate Monomers For Use In 3D Printing
Abstract
The rheological properties of highly concentrated suspensions consisting of nanocrystalline powders of zirconium oxide with monoclinic, tetragonal, and cubic modification (stabilized at molar content of yttrium oxide 4 and 8%) and liquid UV-photocured monomers of different nature were studied. The dynamic viscosity of the suspensions with the highest filling to 32% by volume was equal to 3 Pa · sec at shear rate 10 sec – 1 and of the order of 1 Pa · sec at 100 sec – 1 and 20°C.



Study of Elastic-Strength Properties of Basalt-, Glass-Filled Plastics with Different Winding Schemes
Abstract
Samples of models of OHL supports based on basaltic and glass roving in the form of tubes with five different winding schemes were fabricated: longitudinal-transverse, spiral-longitudinal, spiral-longitudinal-transverse, and spiral with angle 30 and 60° with respect to the axis of the mandrel. The elastic-strength properties were investigated in tests by transverse bending and it was shown that the largest values of the elastic modulus obtain with the longitudinal-transverse winding scheme and the smallest values with spiral winding at angle 60° with respect to the axis. The elastic modulus of the basalt-plastic tubes is someone smaller than that of glass-plastic tubes, which can be explained by the lower linear density and more uniform packing of the used glass roving.



Anion-Exchange Synthesis of Copper Ferrite Powders
Abstract
Amethod is proposed for synthesizing copper ferrite, consisting in anion-exchange precipitation of copper (II) and iron (III) from solutions of their salts in the presence of tartrate ions as complexing agents followed by calcination of the obtained precipitate. The precursors and the products of their heat-treatment or studied by means of chemical, complex thermal and x-ray phase analyses, IR spectroscopy, scanning electron microscopy, and x-ray spectral microanalysis; the magnetic properties of the obtained samples were also studied. It was determined that a ferromagnetically ordered phase is present in the synthesized materials and their magnetic properties are close to those of bulk CuFe2O4.



Science for Ceramic Production
Monitoring of the Porcelain Firing Conditions by Optical Methods
Abstract
It is proposed that the redox conditions for firing porcelain be monitored in situ (‘on site’) according to the reflection spectra in the UV-VIS-NIR region. It is shown that the difference in terms of the color characteristics of glazed porcelain is correlated with reflection at λ ~ 1100 nm, which depends on the ratio Fe2+/Fe3+ predominantly in the composition of the glaze. It was found that as the intensity of the luminescence band due to the optically active center Fe3+ increases, the reflection coefficient of the glazed porcelain at λ ~ 1100 nm also increases.



Production of Ytterbium Ceramic for Medical Radioactive Sources
Abstract
A method of fabricating ceramic cores from ytterbium-168 enriched ytterbium oxide is presented. This method is based on sintering ytterbium oxide powder under high isostatic pressure of about 8 GPa in order to obtain its B-modification with a monoclinic crystal lattice. The equipment used, sintering regimes, and an analysis of the obtained samples are described. Owing to their high density (to 10.2 g/cm3) the samples hold promise as sources for contact radiation therapy of tumors.



Wastes—Into Production
Investigation of Hollow Microspheres Obtained in Thermal Plasma Jet Using Ash-Slag Wastes from CHP in Kemerovo Oblast
Abstract
The processes occurring during the formation of hollow microspheres in a thermal plasma jet on the basis of ash-slag waste from CHP in Kemerovo Oblast are studied. The results of physical and chemical studies (scanning electron microscopy, energy-dispersive x-ray and infrared spectroscopy) of the initial raw material and the obtained microspheres based on it are presented. A comparative analysis is performed of hollow microspheres obtained by the conventional method in batch-type furnaces at CHP in Kemerovo Oblast and microspheres obtained using thermal plasma.



Environmental Protection
Fiberglass in Transport Machinery
Abstract
The properties and advantages of fiberglass and carboplastic as well as their applications in the design of vehicles are examined. The possibility of increasing the recyclability of vehicles at their design stage by using lightweight recyclable materials is discussed. The existing methods of handling fiberglass wastes are analyzed and it is shown that there is a need to develop effective commercial technologies for recycling these materials.



Coatings
Heat-Engineering Characteristics of Diatomaceous-Earth Materials in a Wide Temperature Range
Abstract
The ultimate strength of diatomite in compression was studied as a function of temperature in the range 50 – 700°C. The ultimate strength in compression at temperature 450 – 500°C is approximately a factor of 2 greater than the strength under normal conditions. This makes it possible to organize the process of heating diatomite-based lining of high-temperature furnaces more efficiently.



At Enterprises and Institutes
Laser Pulse Annealing of Glass Plates Partially Covered by Radiation
Abstract
The action of pulsed laser radiation on a plate is studied as a quasi-static problem of thermoelasticity. An analytic relation expressing the thermal strength condition for a plate is derived, making it possible to determine non-destructive regimes of laser processing in the case where the diameter of the laser beam is smaller than the diameter of the worked plate. The obtained results were checked experimentally.


