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Том 39, № 1 (2018)

Article

Effect of Copper Content on Tribological Characteristics of Fe−C−Cu Composites

Dyachkova L., Feldshtein E., Vityaz P., Błoch B., Voronetskaya L.

Аннотация

The paper presents the results of an investigation of the effect of the copper content on the tribological characteristics of Fe−C−Cu composites. It has been shown that the best tribological properties and hardness are shown by material containing 3% copper. In the case of a 10% copper concentration, the wear rate of the composite rises by as much as ten times, while at a 20% concentration, it decreases. It has been proved that the copper concentration significantly affects the formation of friction surface morphology.

Journal of Friction and Wear. 2018;39(1):1-5
pages 1-5 views

Study of the Performance of Copper Coatings Formed by Electroplating and Deformation Cladding with a Flexible Tool

Sheleg V., Levantsevich M., Pilipchuk E., Dema R.

Аннотация

The results of comparative tests of copper coatings formed by electroplating and deformation cladding with a flexible tool (DGFT) under ultimate loads that cause breakage and burrs have been presented. The number of cycles of lateral bending that cause the copper coating to peel and the sample to break, as well as coefficient of sliding friction and the wear of samples during the friction of a lubricant-free spherical indenter on the flat surface of the copper-plated steel disks with substrate hardnesses of 20, 50, and 70 HRC, have been accepted as the performance standards. During the peeling test under bending, it has been found that cladded coatings were not peeled off from the basic material, even in the case when experimental samples were broken, and the peeling of coating in the samples with galvanic coatings has been observed on half of the first bending cycle. Based on the results of the tribotechnical tests, it has been found that copper coatings formed using the above technologies contribute mainly to a reduction in the coefficient of sliding friction on friction surfaces compared to samples without coatings. However, under loads that cause burrs, galvanic coatings have smaller values of the coefficient of sliding friction compared to cladded coatings.

Journal of Friction and Wear. 2018;39(1):6-11
pages 6-11 views

Study of the Tribotechnical Properties of a Cutting Tool Made of Sintered Powder Tool Materials

Krioni N., Migranov M., Fox-Rabinovich G., Shuster L.

Аннотация

The research results on the wear of cutting tools made by sintering high-speed steel powders have been presented. It has been shown that powder tool materials based on high-speed steel additionally alloyed with titanium carbide have high wear resistance and can be classified as a new class of self-organized tool materials. As has been shown by the research, the wear resistance of these tools is 2–3.5 times higher than the wear resistance of standard high-speed steel tools.

Journal of Friction and Wear. 2018;39(1):12-18
pages 12-18 views

Calculating Life Spans of Bearings Taking into Consideration the Wear and Failure of PTFE Cages

Balyakin V., Zhil’nikov E., Pilla C.

Аннотация

A technique for calculating the life span of a rolling bearing with a polytetrafluorethylene (PTFE) cage taking into consideration the wear and failure of the cage has been considered. The stress-strain state of a PTFE bearing cage has been studied. Based on the results of the study, conclusions have been drawn about the roller bearing life.

Journal of Friction and Wear. 2018;39(1):19-23
pages 19-23 views

Contact Stiffness of Machine Components and the Influence of the Microgeometry of the Contact Surfaces on It

Izmailov V., Novoselova M.

Аннотация

The use of characteristics of the contact stiffness in the scientific literature to describe a discrete contact between machine components under normal and tangential loading has been analyzed. The application of a model of the discrete contact of rough surfaces, as well as the influence of the parameters of the contact surface microgeometry on the contact stiffness under normal and tangential loadings and shear has been studied.

Journal of Friction and Wear. 2018;39(1):24-30
pages 24-30 views

Contact Problem for a Viscoelastic Half-Space and a Rough Rigid Cylinder under the Conditions of Hydrodynamic Lubrication

Shpenev A.

Аннотация

A model has been proposed for use in studying the combined effect of the roughness of a rigid punch and the viscous properties of a base separated by a thin lubricant layer exerted on the characteristics of contact interactions and the sliding friction force. The problem of the motion of a thin a lubricant layer between a fixed rigid cylinder with a regular relief, as well as the surface of a moving viscoelastic half-space, the rheological properties of which are described by an integral operator with an exponential creep kernel, has been considered. The pressure and thickness of the lubricating layer, as well as the deformation component of the frictional force depending on the sliding velocity, have been analyzed. A comparison of the results of solutions of contact problems for viscoelastic and elastic rough bodies in the presence of a lubricant has been presented.

Journal of Friction and Wear. 2018;39(1):31-37
pages 31-37 views

Wear Resistance of Amorphous-Crystalline Coatings with Lubricants

Babak V., Shchepetov V.

Аннотация

The results of tests of a Zr–Al–B boundary friction detonation coating in a wide range of changes under friction conditions have been presented. A comparative analysis of the obtained characteristics of friction and wear in order to evaluate the tribotechnical properties of amorphous-crystalline coatings has been carried out. These results have been compared with parallel tests of coatings based on tungsten carbide, samples of hardened steel and bronze, and the bearing of the sliding layer. The formation of solid solutions has been established and the introduction of oxygen in zirconium that corresponds to the formation on the friction surfaces of the secondary structures of the first type, a characteristic feature of which is their surface localization, ultra-dispersed structure, and ability to minimize disruption and shield unacceptable adhesion phenomena. The use of the Auger electron microscope confirmed that oxygen completely replaces the sulfur in the surface structures.

Journal of Friction and Wear. 2018;39(1):38-43
pages 38-43 views

Impact of Tribological Properties of Fibrous Materials on Mechanical Processing

Stepanova T.

Аннотация

An emulsifying compound based on polyethylene glycol PEG 400 has been developed that controls the frictional properties of fibrous materials by forming a boundary layer on the surface of fibers. The formation of adsorption layers of surfactant molecules on the surface of metal parts of the loom and the surface of textile threads has been demonstrated by microphotography.

Journal of Friction and Wear. 2018;39(1):44-47
pages 44-47 views

Calculated Model of Wedge-Shaped Sliding Support Operating on Lubricating Material

Akhverdiev K., Mukutadze M., Lagunova E., Vasilenko V.

Аннотация

In this work, the method of forming an exact automodel solution of a problem of hydrodynamic calculations of the wedge-shaped support (a ram and guide) working in the presence of lubricant and the melting of a guide taking into account the dependence of the viscosity of the lubricant on pressure has been given. Based on the equation of the movement of viscous incompressible liquid for a thin layer, an expression has been obtained for the speed of the dissipation of the energy analytical dependence for the profile of the melted guide surface taking into account the dependence of the viscosity of lubricant on pressure. In addition, the main performance data of the considered couple of friction have been defined. An assessment has been carried out of the effect of the parameter due to the melting of the guide and a parameter that characterizes the dependence of the viscosity of the lubricant on the pressure, load-bearing ability, and friction force.

Journal of Friction and Wear. 2018;39(1):48-54
pages 48-54 views

Contact Problems for Rolling with Slip for Viscoelastic Solids

Miftakhova A.

Аннотация

The three-dimensional contact problem for rolling of a rigid sphere over a base, which consists of viscoelastic layer bonded to a rigid half-space has been considered. The thin viscoelastic layer simulates the action of a friction modifier. The Kelvin model has been used to describe the layer properties. The method of calculating the distribution of normal and shear stresses within the contact interaction area has been presented, the boundaries of traction have been determined, and the slip subareas have been studied. In addition, the influence of the viscoelastic layer properties on the distributions of contact stresses has been analyzed.

Journal of Friction and Wear. 2018;39(1):55-61
pages 55-61 views

Movement of a Solid Body across a Horizontal Plane with a Circular Area of the Bearing and Uniform Load Distribution under Asymmetric Orthotropic Friction

Dmitriev N., Silantyeva O.

Аннотация

The motion of a solid body across a horizontal plane with asymmetric orthotropic friction has been studied. The direction of the velocity of the center of mass and its distance to the instantaneous velocity center have been determined for the moment of time immediately before the body stops. It has been shown that, upon the initial pure rotation, the instantaneous acceleration of the center of mass begins the in-plane parallel motion. In the case of initial forward movement, its character does not change.

Journal of Friction and Wear. 2018;39(1):62-69
pages 62-69 views

Modeling Solutions of Axisymmetric Contact Problems Using Dimensionality Reduction Method with or without Adhesion

Janahmadov A., Dyshin O.

Аннотация

Axisymmetric contact problems of rigid bodies with elastomeric semi three-dimensional environment have been studied. It has been shown that three-dimensional contact problems with or without adhesion can be mapped with the dimensionality reduction method as one-dimensional problems with minimum error. The efficiency of the method has been illustrated by numerical calculations of practical problems. This also confirms the correctness of the analytical estimators.

Journal of Friction and Wear. 2018;39(1):70-77
pages 70-77 views

Modeling of Microstructures and Analysis of Abrasive Wear of Arc-Welded Hadfield Steel

Jankauskas V., Choteborsky R., Antonov M., Katinas E.

Аннотация

The results of analytical and experimental studies of the microstructures of the welded layers of the Hadfield steel (basic and alloyed with Cr, Ni, Mo, and B) have been presented. Layers additionally reinforced by coarse-grained tungsten carbide have also been studied. It has been shown that an austenitic microstructure prevails in the base and alloyed Hadfield steel. Analytical investigations of the coating structure shows the formation of 95–99% austenite and, in the case of the reinforced phase, the austenite content is 50–56% of the material (the remainder is tungsten carbide, cementite, etc.). It has been found that the presence of the strengthening phase of coarse-grained tungsten carbide, which reduces the amount of austenite under the conditions of abrasive wear, may exert both positive and negative impact on wear.

Journal of Friction and Wear. 2018;39(1):78-84
pages 78-84 views

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